Full Automatic Computer Control Down Folder Gluer (RC Box Maker Inline with Flexo Printing Machine

• Customization: Available
• After-sales Service: Life Time
• Warranty: 1 Year
• Model NO.: RC2000
• Automatic Grade: Automatic Folder Gluer
• Driven Type: Electric
• Packaging: Cartons
• Max. Paperboard (mm): 1000*2000mm
• Min. Paperboard (mm): 260*600mm
• Thickness: 11mm
• Feeding Speed: 30-120PCS Per Min
• Transport Package: Hard Export Packaging
• Specification: ce
• Trademark: ROYAL PACKING
• Origin: China
• Production Capacity: 1000-10000

Product Description

Full Automatic Computer control Down Folder Gluer
(RC Box Maker Inline with Flexo Printing machine)





Machine Introduction
Our RC BOX MAKER is with USA Langston design. It collects all the advantages of world's folder gluer, mainly insert many advanced technology of Langston USA, running speed can be 300m/min with good result carton. Machine use full automatic computer control, high quality belt, reasonable design, the glue finishing of carton is excellent.

The main application is on food and beverage, laminating boxes, industrial products, for gluing process of packing cartons. Replace manual folder gluing and semiautomatic folder gluer, with low cost, high efficient, stable quality. Economize on manpower in quantity. It is the first choice for middle and big size carton factories.

Our RC Box Maker can be designed to connect with your exist Flexo printing slotting machine to be ON-LINE Flexo Folder Gluer.


Working Process:




Main Technological Parameters

Model Item	RC2000	RC2400	RC2600	RC2800
Max. Sheet Size	2000*1200mm	2400*900mm	2600*1250mm	2800*1250mm
Min. Sheet Size	600*380mm	700*270mm	800*360mm	800*360mm
Applicable Paper	3,5,7-layer Corrugated Paperboard A, B, C, E, F flute
Max. Belt Speed	300m/min	300m/min	300m/min	300m/min
Design Speed	300pcs/min	300pcs/min	300pcs/min	300pcs/min
Noise	~85dB(on the level of 1.5 meters high at the operator side)
Glue unit	Glue gun/ Gluing wheel
Total Power	43.5kw	43.5kw	45.5kw	48.5kw
Air Source	0.6~1.0Mpa	0.6~1.0Mpa	0.6~1.0Mpa	0.6~1.0Mpa
Machine Size	14*4.1*2.45m	14*4.5*2.45m	14.5*4.5*2.45m	14.5*4.9*2.45m
Power Supply	380V,50HZ, 3 phase 4 line.

 

Model	RC2000		RC2400		RC2600		RC2800
(mm)	Max	Min	Max	Min	Max	Min	Max	Min
A	2000	600	2400	700	2600	800	2800	800
B	1200	380	900	270	1250	360	1250	360
C	1000	400	1200	400	1300	400	1400	400
D	870	140	870	140	870	140	870	140
E	2100	800	2500	800	2500	800	2900	800
F	870	140	870	140	870	140	870	140

Note: If you need other sizes, we can based on your requirement to make for you.
Due to the technological upgrading, ROYAL reserves the right to modify the relevant parameters and functions, without prior notice.


1. Re-creasing 

1- Male creasing 2-Crush Collar 3-pre creasing 4-pre creasing, 5-pneumatic cylinder
* Introduction
Traditional creasing profiles were designed for a time when board was made from paper containing mainly virgin Fiber. Today's board contains a high percentage of recycled content and is made with lightweight liners. Pairing traditional creasing profiles with recycled board can lead to rolling scores, manufacturer's gap variation, and trouble achieving a consistent crease line.
The new Re-creasing system was specifically designed to improve creasing and folding when converting recycled board and other challenging materials, control by pneumatic system.

* Benefits
1-Fewer jams and less downtime
2-Ability to run lower quality and warped board
* Features
1- Precise distance.
2-continuously runs at high speed with lille maintenance.
3-Reducing jams and downtime.
4- fast set-up
* Instructions

Feeding Instructions
Feeding Unit	Feeding system	Led edge feeding
	Set-up	Motorized
	Feeding speed	Auto-compensation speed
	Side guide position	Motorized, 180w stepper motor
	Transfer Roll pressure	Motorised , 180w stepper motor
	Backstop in/out	Motorised ,110w AC motor
	Backstop up/down	motorised,110w ACmotor
	Vacuum	Flow adjustment

2. Gluing System


1) Good control the cost. Precision in mm at any speed, spray cold/hot melt adhesive on the gluing flap of folding carton, decrease the cleaning and installation time maximum during the production process, reduce the waste.
2) It applies today's most advanced 32-bit processor and optimized software algorithms to realize gluing spray on the folder gluer from 0 to 600m/min speed.
3) Can choose spray in dots or lines to achieve minimum amount of adhesive and strongest gluing strength.
4) User-friendly graphical interface equipped with 8inch touch screen, makes the operator understand easily, simple and convenient.
5) High-precision electronic control system ensures stable and reliable output glue pressure.

3. Folding Part


1-Main body 2-Folding bridge 3-Folding Rods 4-Gang Adjust for hold down rollers 5-vacuum suction 
* Introduction
1- Main body crown folder gluer with body thickness 2inch/50mm, which is two-time larger than tradition world folder gluer, with strong body can make machine stable run with 0 vibration, it's hold the Folding bridge from two side .
2-Folding Bridge
Crown folding bridge which is the key point for make better folding with high speed than traditional folder gluer, it's with the long bridge 8000mm length it's 2000mm longer then any world folder gluer, to improve the folding precise.

3-Folding Rods
Crown folding rods with flexible folding arms allow the folding rods to be set in the optimal position to achieve the best fold possible. This flexibility allows the machine to be run at higher speeds without compromising fold quality.

4-Gang Adjust for hold down rollers
Crown folder have 50 rollers, To adjust 50 rollers it's take long time, we made special design ,
using steeper servo driver with computer control to adjust all the rollers in same time, for quick setup and better folding.

5- Vacuum Suction
Our Vacuum suction we used special vacuum pump which is with large flow and low presser it's help to transfer the folding box to counter ejector with high precision feed distance.



4. Ejector Part



Introduction
1- Hydraulics conversion lifter with multi speed controller.
2- Blower with variable frequency driver.
3- Chock absorb which is used silica sponge material for absorb the folding box.
4- Exit bottom conveyor with variable frequency driver, to transfer the Bundle out from ejector.
5- Exit top conveyor with variable frequency driver, to transfer the Bundle out from ejector.
Crown counter ejector, the ejector parts it's the last step of folder gluer machine, in the last 4 steps we mad perfect folding box, we have mad a good design with Auto-compensation speed for each running box , our high speed counter ejector which is 16 Bundle/min it's full automatic step.

5. Electrical Control System


Touch Screen (With full automatic function)



Electrical Control Panel & Electrical Control Case

Introduction
1) Crown Electronic controller, our machine it's full computer control system all the electrical parts control by Siemens Programmable Logic Controller,with our smart software from MBS company, make our crown folder gluer easy operate , can be setup in 2mint, and can record over then 100 job.
2) With 10inch Simons Touch screen, Full automatic computer control, all the adjustable parts can be set automatically.
3) Order memory function, quick order switchover, 3-5minutes complete.
4) Having original status reset and micro-adjusting functions.
5) "AUTO RUN" function makes the machine operation easy and fast.


RYKA-Y5 Inline Strapping Machine




Standard Features:

1. Based on Germany core technology.
2. Touch screen control system, automatically early warning and prompt fault location.
3. Most advanced high speed automatic strap threading technology.
4. Thermostatically controlled 24 volt heat-weld sealing system; Wear-free DC Drive, brushless motor technology.
5. PLC Control; Equipment control system upgrade effects with the use of belt conveyor to transfer stacker of carton boxes, conveyor speed can be adjustable.
6. Strapping tension can be adjustable with digital input; can select single strapping or double strapping.
7. Belt conveyor worktable can better protect stack of carton boxes and can be integrated into most production lines.
8. Quickly set up the operating methods, strapping positions, strapping tension, etc.
9. Pneumatic device of the strapping machine, the size of air pressure can be adjustable to meet customers' requirements for strapping tension.
10. Machine Color: Optional.

Technological Parameters:

Model	RYKA-Y5
Standard machine grade PP straps:	5-12mm (optional)
Strap coil Dispenser:	Core Diameter: 200mm; Core width: 190mm
Electrical power:	220V, 50Hz, 1ph, 16A CEE-Plug
Energy consumption:	About 2.5KVA
Power Consumption:	6 Bar compressed air, ¼'' rapid cluth
Machine height:	700-850mm (adjustable), special sizes can be customized
Frame size (Standard)	800*600mm, 1250*500mm, special sizes can be customized.
Strapping speed:	20-26 pack/min for single strapping (depending on the carton size) at table belt speed of 0.6m/s. (E.g., if the stack of carton boxes is 20per package, then it can be strapping 25000 or more Carton boxes per hour.)
	10-16 pack/min for double strapping (depending on the carton size) at table belt speed of 0.6m/s. (E.g., if the stack of carton boxes is 20per package, then it can be strapping 14000 or more Carton boxes per hour.)