Automatic Carton Printing and Folder Gluer Inline

• Printing Page: Single Faced
• Printing Color: as You Required
• Anilox Roller: Metal Anilox Roller
• Dryer: as You Required
• Type: Water Base Ink
• Embossing Structure: Platen Press
• Structure: Unit Type
• Application: Flexible Packaging Printing
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Min. Feeding Size: 220*500mm
• Board Thickness: 2-9mm
• Rubber Plate Thickness: 7.2mm
• Max. Printing Size (W×l): 800*1800mm
• Transport Package: Iron Frame
• Specification: 820x2000mm
• Trademark: ROYAL
• Origin: China
• Production Capacity: 10set

Product Description

RYKM-200B Automatic Flexo Printing and Slotting and Die-cutting and inline Folder Gluer

Detail introduction of Flexo Printing machine

Technological Parameters for Printing machine

Parameter	Unit	Model
		WAM-200B
Max. Feeding Size (W×L)	mm	820×2000
Max. Printing Size (W×L)	mm	800×1800
Min. Feeding Size (W×L)	mm	220×500
Board Thickness	mm	2-9
Rubber Plate Thickness	mm	7.2
Printing Roll Axial Displacement	mm	10
Overprinting Precision	mm	±0.5
Die-cutter Precision	mm	±1
Machine Speed	pcs/min	200
Working power	kw	20
Machine power	kw	25

FUNCTION AND CHARACTERISTICS
1. The whole machine is made according to reliable, saving energy and safety. It is facility to operate and change order rapidly.
2.  Adopting high-grade material and fittings.
3. The transmission gear adopts the high-quality steel, which is grinded after heat-treatment. It can reach six grade precision.
4. Adopting key-free shaft collar to reduce wearing out and keep long time overprinting precision.
5. All of the rollers are plated with rigid chrome to increase hardness.
6. Adopting oil pump automatic lubrication system to keep lifetime of the parts in the machine.
7. Feeding can continue or skip, counter can record the board quantity accurately.
8. Adopting PLC and touch screen multifunction controlling.
9. Installing zero position return, printing position memory during wiping and auto restoration are available, reducing the time for adjustment.
10. Automatic to zero and reset.


FEEDING FUNCTION Germany Servo Control (BOSCH REXROTH)

1. Electric controlling the movement of the machine and installed alarms in order to assure the safety of the operating personnel while the bell rings constantly during marching.

1. Moving shaft installs friction clutch to avoid of damaging the machine by error action.
2. Pneumatic interlocking mechanism.
3. It has protective device when main motor starts. If the machine has not been locked, the main motor can not start. The main motor uses frequency motor to save energy.
4. It is the lead-edge feeding adopting wind-absorbing auxiliary. According to the bending of the board or the thickness of the board, it can adjust the capacity of winding in order to insure the smooth board supplying.
5. Installed dusting negative pressure device, good-quality import brushes, can clean the matter on the paper surface and increase the printing quality.
6. The upper paper-feeding roller is wrapped with antifriction rubber and the lower paper-feeding roller is empaistic and chromeplated, all of rollers do balance alignment.
7. The space of the paper-sending roller is adjusted by hand. The scale panel shows the adjusted data.
8. Electrical automatic to zero in feeding.
9. It has skip feeding device, the counter can accurately record the quantity of production.
10. Installed automatic to zero position device, the position can be correctly adjusted by means of trial printing two pieces of cartons, thus reduces the waste of cartons.
11. Automatic to adjust the side-board and back-board, it has data display.
12. It has flap device to make paper board trimness.
13. Servo-controller feeding system made in Germany. It can increase the precision of feeding with feeding-wheel and absorbing fan.

PRINTING FUNCTION (Rubber roller with Chrome Anilox)

1. Printing rollers use good-quality heavy-walled seamless steel pipe, grind the surface and do the hard chrome plating.
2. All of the rollers are corrected by dynamic balance, so the revolving is steady.
3. Applies hanging plate printing system, easily for plate changing; and has pedal switch, easily for plate hanging.
4. The surface of printing roller is to grind and do the hard chrome. The space of printing roller is adjusted by hand; the scale panel shows the data.
5. It has anilox roller plus paper feeding system auto lifting device (In feeding anilox roller drops and contacts printing plate; it rises to separate from the printing plate when stop feeding).
6. Phase-adjusting mechanism, planet-gear structure.
7. Adopting PLC to control the printing phase by the way of electric display adjusting at will. (Adjustment when running and stopping is OK)
8. Adopting electromagnetic clutch braking mechanism, while the machine separates or the phase is adjusting; the brakes can restrict the revolving of the machine and keep the point of original gears' position.
9. Quickly cleaning the ink device, it memory the reset position after cleaning plate.
10. The rubber roller is formed by means of wrapping a steel pipe with wearable rubber, and has good ink transfer effect.
11. The transverse position of printing roller can be adjusted by hand, with total distance adjustable from right to left being 10 mm.
12. The surface of steel anilox roller is to grind, make the reticulate pattern, then do the hard chrome. The reticle is 200-280 LPI.  
13. Adopting rubber roller inking system, soaking-ink mouth has strainer, also has stainless steel ink-chamfer.

DIE-CUTTING FUNCTION

1. Cushion roll movement from left to right is 40 mm with mechanism.
2. Electric phase-adjusting mechanism, planet-gear structure.
3. The cushion roll will rise to avoid damage when stop feeding, so it can increase the lifetime.
4. Speed-different compensate device can control the surface speed of the cushion roll.
5. Adopting PLC to control the die-cutting phase by the way of touch screen adjusting at will.

6. Automatic lathe the cushion to reduce the pressure of die-cutter.
 

Detail introduction of Online Folder Gluer
(Full Automatic Computer control)

Machine Introduction
Our RC BOX MAKER is designed by our Senior Technical Engineer Mr. Mohammad Baliha. He has more than 12years experience and high-technology in folder gluer industry. The machine collects all the advantages of world's folder gluer, mainly insert many advanced technology of Langston USA, running speed can be 300m/min with good result carton. Machine use full automatic computer control, high quality belt, reasonable design, the glue finishing of carton is excellent.

The main application is on food and beverage, laminating boxes, industrial products, for gluing process of packing cartons. Replace manual folder gluing and semiautomatic folder gluer, with low cost, high efficient, stable quality. Economize on manpower in quantity. It is the first choice for middle and big size carton factories.
Our RC Box Maker can be designed to connect with your exist Flexo printing slotting machine to be ON-LINE Flexo Folder Gluer.

Main Technological Parameters

Model	RC2000	RC2400	RC2400L	RC2800
Max. Sheet Size	2000*800mm	2400*900mm	2400*1200mm	2800*1200mm
Min. Sheet Size	600*220mm	700*270mm	800*360mm	800*360mm
Applicable Paper	3,5,7-layer Corrugated Paperboard A, B, C, E, F flute
Max. Belt Speed	320m/min	320m/min	320m/min	320m/min
Design Speed	300pcs/min	300pcs/min	300pcs/min	300pcs/min
Noise	~85dB(on the level of 1.5 meters high at the operator side)
Glue unit	Glue gun/ Gluing wheel
Total Power	43.5kw	43.5kw	45.5kw	48.5kw
Air Source	0.6~1.0Mpa	0.6~1.0Mpa	0.6~1.0Mpa	0.6~1.0Mpa
Machine Size	14*4.1*2.45m	14*4.5*2.45m	14.5*4.5*2.45m	14.5*4.9*2.45m
Power Supply	380V,50HZ, 3 phase 4 line.

 

Model	RC2000		RC2400		RC2400L		RC2800
(mm)	Max	Min	Max	Min	Max	Min	Max	Min
A	2000	600	2400	700	2400	800	2800	800
B	800	220	900	270	1200	360	1200	360
C	1000	400	1200	400	1200	400	1400	400
D	870	140	870	140	870	140	870	140
E	2100	800	2500	800	2500	800	2900	800
F	870	140	870	140	870	140	870	140

Due to the technological upgrading, ROYAL reserves the right to modify the relevant parameters and functions, without prior notice.

Machine Detail Introduction
1. Re-creasing 
1- Male creasing 2-Crush Collar 3-pre creasing 4-pre creasing, 5-pneumatic cylinder
* Introduction
Traditional creasing profiles were designed for a time when board was made from paper containing mainly virgin Fiber. Today's board contains a high percentage of recycled content and is made with lightweight liners. Pairing traditional creasing profiles with recycled board can lead to rolling scores, manufacturer's gap variation, and trouble achieving a consistent crease line.
The new Re-creasing system was specifically designed to improve creasing and folding when converting recycled board and other challenging materials, control by pneumatic system.

* Benefits
1-Fewer jams and less downtime
2-Ability to run lower quality and warped board
* Features
1- Precise distance.
2-continuously runs at high speed with lille maintenance.
3-Reducing jams and downtime.
4- fast set-up
* Instructions

Feeding Instructions
Feeding Unit	Feeding system	Led edge feeding
	Set-up	Motorized
	Feeding speed	Auto-compensation speed
	Side guide position	Motorized, 180w stepper motor
	Transfer Roll pressure	Motorised , 180w stepper motor
	Backstop in/out	Motorised ,110w AC motor
	Backstop up/down	motorised,110w ACmotor
	Vacuum	Flow adjustment

2. Gluing System
1) Good control the cost. Precision in mm at any speed, spray cold/hot melt adhesive on the gluing flap of folding carton, decrease the cleaning and installation time maximum during the production process, reduce the waste.
2) It applies today's most advanced 32-bit processor and optimized software algorithms to realize gluing spray on the folder gluer from 0 to 600m/min speed.
3) Can choose spray in dots or lines to achieve minimum amount of adhesive and strongest gluing strength.
4) User-friendly graphical interface equipped with 8inch touch screen, makes the operator understand easily, simple and convenient.
5) High-precision electronic control system ensures stable and reliable output glue pressure.

3. Folding Part

1-Main body 2-Folding bridge 3-Folding Rods 4-Gang Adjust for hold down rollers 5-vacuum suction 
* Introduction
1- Main body crown folder gluer with body thickness 2inch/50mm, which is two-time larger than tradition world folder gluer, with strong body can make machine stable run with 0 vibration, it's hold the Folding bridge from two side .
2-Folding Bridge
Crown folding bridge which is the key point for make better folding with high speed than traditional folder gluer, it's with the long bridge 8000mm length it's 2000mm longer then any world folder gluer, to improve the folding precise.

3-Folding Rods
Crown folding rods with flexible folding arms allow the folding rods to be set in the optimal position to achieve the best fold possible. This flexibility allows the machine to be run at higher speeds without compromising fold quality.

4-Gang Adjust for hold down rollers
Crown folder have 50 rollers, To adjust 50 rollers it's take long time, we made special design ,
using steeper servo driver with computer control to adjust all the rollers in same time, for quick setup and better folding.

5- Vacuum Suction
Our Vacuum suction we used special vacuum pump which is with large flow and low presser it's help to transfer the folding box to counter ejector with high precision feed distance.

4. Ejector Part

Introduction
1- Hydraulics conversion lifter with multi speed controller.
2- Blower with variable frequency driver.
3- Chock absorb which is used silica sponge material for absorb the folding box.
4- Exit bottom conveyor with variable frequency driver, to transfer the Bundle out from ejector.
5- Exit top conveyor with variable frequency driver, to transfer the Bundle out from ejector.
Crown counter ejector, the ejector parts it's the last step of folder gluer machine, in the last 4 steps we mad perfect folding box, we have mad a good design with Auto-compensation speed for each running box , our high speed counter ejector which is 16 Bundle/min it's full automatic step.

5. Electrical Control System
Touch Screen

Electrical Control Panel & Electrical Control Case

Introduction
1) Crown Electronic controller, our machine it's full computer control system all the electrical parts control by Siemens Programmable Logic Controller,with our smart software from MBS company, make our crown folder gluer easy operate , can be setup in 2mint, and can record over then 100 job.
2) With 10inch Simons Touch screen, Full automatic computer control, all the adjustable parts can be set automatically.
3) Order memory function, quick order switchover, 3-5minutes complete.
4) Having original status reset and micro-adjusting functions.
5) "AUTO RUN" function makes the machine operation easy and fast.


RYBD-1500 Online Automatic PE Bundling Machine

Features:

1. Servo control system, with PLC controller (Germany Siemens). Bearing use NSK brand. All electrical parts are famous international brands.
2. High efficiency, 20-25 bales per minute.
3. Saving labors, increase yield, easy maintenance.
4. Cost saving, save more than ¼ cost than using the PP packing strap.
5. Easy operation and safely, person without any working experience can operate it after simple education.
6. High efficiency and stable packaging performance, can combine with the high speed full automatic folder gluer and stitcher machines.

Technological Parameters:

Model	RYBD-1500
Packing size (A)	450 ~ 1500mm
Packing size (B)	200 ~ 1500mm
Packing size (C)	50 ~ 250mm
Packing Capacity	23 ± 2packs/min
Packing material	PE String (28#)
Machine size (L*W*H)	3000*2500*1980mm
Working pressure	0.6MPa
Total Power	3.5KW

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We have more than 20 years' experience in manufacturing corrugated cardboard production machine field.
 
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