MJT150-1600-II type 5-layer Corrugated Paperboard Production Line
Electric Power Save 30%
Design speed: 150m/min, Running speed: 80-130m/min.
We are the biggest manufacturer for corrugated packaging machinery in North of China.
Our main products are the complete corrugated paperboard production line, flexo printer slotting & die cutting machine, carton making and converting machine. The Complete Corrugated production Line is composed of Hydraulic Mill Roll Stand, High Speed Single Facer, NC Slitter Scorer Machine, NC Cut-Off Machine, Stacker as well as Rotary Slotting Machine, Folder Gluer Machine etc.
Our company has advanced technology, perfect design and reliable guarantee system for machines. Based on honesty and credit, we are committed to provide our customer with high quality products and favorable prices and best service.
Product Parameters
type:MJT150-1600-II type five layer corrugated paperboard production line:
| 1 |
Effective width |
1600mm |
2 |
Design produce speed |
150m/min |
| 3 |
Three layer work speed |
110-150m/min |
4 |
Five layer work speed |
80-130m/min |
| 5 |
Seven layer work speed |
------------------- |
6 |
Max. changing order speed |
--------------- |
| 7 |
Longitudinal separation accuracy |
±1mm |
8 |
Cross-cutting precision |
±1mm |
note |
Speed the above targets required to achieve:effective width1600mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. |
| Top paper index |
100g/m2--180g/m2 Ring crush index(N.m/g)≥8 (Water containing 8-10%) |
| Core paper index |
80g/m2--160g/m2 Ring crush index(N.m/g)≥5.5 (Water containing 8-10%) |
| In paper index |
90g/m2--160g/m2 Ring crush index(N.m/g)≥6 (Water containing 8-10%) |
| 9 |
Flute combination |
|
| 10 |
Steam requirement |
The maximum pressure 16kg/cm2 |
Common pressure 10~12kg/cm2 |
Capacity 4000kg/Hr |
| 11 |
Electricity demand |
AC380V 50Hz 3PH |
Installed capacity≈300KW |
Common power≈220KW |
| 12 |
Compressed air |
The maximum pressure 8kg/cm2 |
Common pressure 5-7kg/cm2 |
Capacity 1m3/min |
| 13 |
space |
≈Lmin75m*Wmin10m*Hmin5m (The actual drawing to provider to provide audited prevail) |
Product Description
RYZJ-V5B hydraulic shaftless mill roll stand
Structural feature:
★Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
★Brake adjustable adopts multipoint braking system.
★Every stand matched two sets paper car , and they can paper on the both sides at the same time.
Technical parameters:
1. The range of clamping paper: Max.1600mm Min.800mm
2. Clamping diameters: MAX¢1500mm MIN¢350mm
3. Main shaft diameter of paper holder: ¢242mm
4. Gas source work pressure (Mpa): 0.4---0.8Mpa
Hydraulic system parameters:
1.Work pressure(Mpa):16---18Mpa
2. Lifting hydraulic cylinder:¢100×440mm
3.Clamping hydraulic cylinder: ¢63×1300m
4. Hydraulic station motor power: 3KW --380V -- 50Hz
5. Solenoid valve voltage: 220V 50 Hz
Paper trolley, track
Structural feature:
★The whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track 6000mm.
★Each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.
top(core)paper preheater
Structural features:
★Preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electromotion adjustment angle, and angle can rotation adjustment the preheat area in the range of 0-270°.
Technical parameters:
- Effective width:1600mm
- Diameter of preheat roller: ¢900mm
3. Angle adjustment range: 360°rotation
4. Angle shaft diameter: ¢110mm×2
5. Steam temperature: 150-180ºC
6. Steam pressure: 0.8-1.3Mpa
7. Equipment size: Lmx3.7*Wmx1.1*Hmx1.3
8. Working power: 380V 50Hz
10. Motor power: 250W short(S2)working system
Casstte type Fingerless Single Facer
| Max. machine speed |
150m/min |
| Economic speed |
130m/min |
| Max. working width |
1600mm |
| Max working steam pressure: |
1.0-1.3Mpa |
| Steam temperature |
160-210 centigrade |
| Power requirements: |
380V, 50Hz |
| Diameter of corrugated roller |
320mm |
| Diameter of Press roller . |
370mm. |
| Diameter of preheater roller |
400mm |
| Diameter of Glue roller |
269mm |
| Diameter of doctor roller |
153mm |
Triple Preheater
Structural features:
★Preheat roller accord with the national standard of the pressure vessal,and enclosed the pressure container certificate and inspection certificate. .
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjustable angle, it can rotated adjust the paper preheat area in the range of 0-270°.
Technicalparameters:
- Effective width 1600mm
- Preheat roller: ¢900mm angle shaft:¢110mm
3. Range of angle adjustment: 0-270°rotation
4. Diameter of angle shaft: ¢110mm×2
5. Steam temperature: 150-180ºC
6. Pressure:0.8-1.3Mpa
7. Equipment size:Lmx3.7*Wmx1.1*Hmx3.9
9. Working power supply:380V 50Hz
10. motor power:250W short(S2)working system
Double glue machine
Structural features:
★After quenched of the glue roller surface, the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic
★Glue roller turns is controlled by the frequency motor,by inverter control ensures glue roller line speed synchronous machine with double machine,they can operate independently.
★Electric adjustment display the glue amount. Automatic cycle for glue, glue avoid sedimentation, viscosity stability.
★Pneumatic structure platen gap by electric tuning. On the next floor are made independent variable frequency motor drive.
★Take the speed signal of the double facer,so as to synchronous operation with it. Man-machine interface display, easy operation
★Amount of glue automatic adjustment control,amount of glue automatic adjustment with the produce speed, in automatic mode, you can also get in manual tuning.
Technical parameters:
1. Temperature range of the preheater: 150-200ºC
2. Steam pressure: 1.12-1.3Mpa
3. Air source system: 0.4-0.9Mpa
Roller diameter parameters:
1. Glue roller:¢269mm Doctor roller:¢142mm
The paper roller:¢110mm
Power motors and electrical parameters:
1. Glue roller initiative frequency motor: 3KW 380V 50Hz Continuous (S1) working standard
2. Glue amount adjustment reducer: 250W 380V 50Hz short(S2)working system
3. Pressure roller gap adjustment motor: 250W 380V 50Hz short(S2)working system
4. Glue pump motor: 2.2KW 380V 50Hz Continuous (S1)working system
Double Facer
Structural features:
★Heating plate surface by grinding treatment,hot plate width 600mm,a total of 18 pieces heating plate, Cooling stereotypes Department 5 m.
Preheat board is made of contacts board, in accordance with the national standard of pressure container, enclosed the pressure container certificate and inspection certificate.
★Hot plate using the touch plate design structure. Plate movements using pneumatic spring-type structure.
★On both sides about conveyor belt deviation adjustment adopts automatic adjustment,2 sets of the conveyor belt tensioning system,one set is manual(fine tuning). the other is pneumatic adjustment(high speed).
★Thermal pipe heating plate temperature control points seven sections with temperature display.
★Up cotton belt with double cylinder S cotton belt tensioning device.
★Bottom cotton belt with s-shaped correction manually tensioning mechanism, structure simple and practical,under with manual fine-tuning.
★Drive roller coated with attached wear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.
★Main drive motor for frequency conversion motor,low-speed torque,wide speed range ,reliable, and easy maintenance.
★Hot plate internal for partition isolation structure, s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.
Technical parameters:
1. MAX. Effective width: 1600mm
2. Highest Mechanical speed: 150m/min
4. Temperature Requirement:160-200ºC
- Steam Pressure: 0.8-1.3Mpa
- Air source pressure: 0.6-0.9Mpa
- Cooling stereotypes length: 5m
- Heating plate quantity: 16 pieces
- Hydraulic system pressure: 6---8Mpa
N.C SLITTER SCORER (Computerized)
--Full servo motor and servo control
NC spiral knife cross-cutting machine
Structural feature:
★It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop, And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★This model is the braking energy storage (non-dynamic braking), so the energy consumption in the production process, the average electricity consumption is 1/3 of an ordinary NC cutting machine, saving more than 70% power to reach the goal of saving money .
★Precision adjustable no gap gear to ensure precise blade engagement, running balance.
★Using an independent oil pump and filter with two copper distribution in each gear position oil, lubrication and cooling.
Automatic gantry stacker
Structural features:
★Gantry stacking, Changing single time is 5seconds,automatic counting, automatic cross out automatically for a single.
★Synchronized with the production management system,order management,Centralized management,do not slow down automatically for a single.
★Production management for a single waste less than 700mm.
★Crawler stacking platform,AC servo control movements,Stacking smooth, neat;
★When stacking reaches a set number of automatic frequency control smooth laterally out of paper;
★Tailgate AC servo control positioning for a single automatic, rapid, precise adjustment;
★Tailgate automatically shift for small orders stacking;
★Delivery side of the standard electric transport planes, and duplex trolley.
★Independent sealed control cabinets, electrical equipment operating under clean environment;
★Color touch-screen display for easy on-site operation.
★Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity;
--with automatic calculation computer
Glue Station system
Structural features:
★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
★Horizontal glue machine can meanwhile matched withmain body glue and carrier glue, and mixing, glue large.
★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment.
★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate.
★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc.
★glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.
★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use.
★Responsible for technical guidance, teaching adhesive dispensing process.
Company Profile
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