Case Maker High Speed Vacuum Transfer Flexo Printing Machine Down Folder Gluer

• Customization: Available
• After-sales Service: Support
• Warranty: 1 Year
• Model NO.: RYPT-1226
• Type: Ditch Folder Gluer
• Automatic Grade: Automatic Folder Gluer
• Driven Type: Mechanical
• Packaging: Film
• Max. Paper Coverage Area: 2500*1250mm
• Min. Paper Coverage Area: 650*370mm(Full Block Print)
• Effective Print Area: 2400*1200mm
• Effective Die Cutting Area: 2400*1170mm
• Transport Package: Pallet
• Specification: 14.5*4.7*2.45m
• Trademark: Royal
• Origin: China

Product Description

INSIT RYPT1226 VACUUM TRANSFER HIGH SPEED FOUR COLORS FLEXO PRINTING 
AND SLOTTING AND DIE CUTTING MACHIN

Product Description

★.Machine introduction:

1. This machine is component with the feeding unit,printing unit,slotting unit,die cutting unit ,can accomplish the process of the corrugate paperboard printing, slotting or die .
2. The materials of the body is Carbon steel after 24 hours heating treatment,thickness of body is 60mm,after second stage annealing ,making by CNC machine,with high strength and high precision.
3. All the transmission gear is straight gear,with low noise and high precision,gears after high frequency heating and grinding,adopt automatic circle lubrication.
4. The gear material is 20CrMnTi alloy steel,after high frequency heating and grinding.and the main transmission gear and roller adopt expansion sleeve connection.
5. Bearing adopt the famous brand made in China like HRB and NSK.
6. The mail motor is TECO Taiwan ,adopt frequency converters adjust,the frequency is "SEIMENS" brand,the PLC also adopt "SEIMENS" brand,the contactor adopt "SEIMENS" brand.the touch screen adopt SEIMENS brand.

 

1. Cardboard feeding unit.( servo motor drive,one unit)

• Unit moving.                                                      

• Each unit is electric moving left and right with warning bell. When unit moving, the bell will be warning to make sure the operator safe. The moving motor with constant torsional moment which can buffer the impact of the two units when the operation is wrong.
• After all the units closed, each part is pneumatic locked. There is also lead locked cylinder which can make each part locked with bottom-track lock. If the cylinder is not locked, the main motor will not work.

 

• Lead edge feed system.

• The lead edge feed unit is servo motor control system, servo system is original ABB brand,with long life and no noise,running with high feeding accuracy for all the machine lift.and servo model feeding not corrugate board thickness and strength damage.
• Wind absorbing auxiliary paperboard feeding, can make the cardboard feed favoringly. The volume of the wind can be adjusted accord the camber of the paperboard.
• Electric and PLC control the side baffles move left and right.electric control the behind baffles move back and front.The distance between the frontal baffles and the feed table is synchronous manual adjust.with paper board pusher system by pneumatic.
• With colorful touch screen show the produce quantity and can be input the production plan and also show the produce sheets number. Once the plan is finished, the counter system stops the feeding part and warns.all the phase of the unit and slotting size can store 999 orders in the touch screen,save adjust time and save corrugate board waste from phase adjust,full computer control system.
• No pressure type feeding table,corrugate board go inside machine without thickness and strength decrease.

 

• Dust clean.

• Brush dust-removal equipment with dust-absorption blower.This equipment can clear the dust on the surface of the cardboard,improve the printing quality.

 

• "Automatic zero-returning" and "printing plate  cleaned memory" function.

• The feed unit, printing unit, slotting unit and die-cutting unit all have electric "Automatic zero-returning" and "printing plate  cleaned memory" function.
• Usually adjust the printing roller, slotting knife roller ,and die-cutting roller to the right printing location, it only need try to feed 2 sheets with use The "Automatic zero-returning" and "printing block cleaned memory" function. Decrease the cardboard waste.

 

1. The printing Unit.(4 units)

• The printing roller.

• The printing roller is steel material, after balance correction.
• The surface of the printing roller is grinded, polished and hard chromium plating.
• The-printing-plate-reel structure is adopted. The pedal switch control the printing roller run clockwise and anticlockwise,makes change printing plate easy.
• A complete slot in the printing roller for hung the printing plate,the size of the slot is 9mm×3mm. 
• With complete printing plate deviation-correcting device in printing roller,make the adjustment more quickly and easily.

 

• The down press printing vacuum transmission table.

• Vacuum table with ceramic wheels plating for transfer the corrugate board,with high precision,even the bend board can high precision transmission and printing
• With vacumm transfer system can pass the exactly carton size sheet,and corrugate board without strength damage cause from the press wheels,also can printing high accuracy for bend corrugate board.
• The distance between the printing roller and vacuum transmission table is electric adjust with touch screen control, Linear slide rail with ball screw device,automatic adjust pressure,the adjusting scope is 1-12mm.

 

• The ceramic roller: (4 units)

• The ceramic roller is steel pipe cover with ceramic,with laser cutting the ink hole.
• Ceramic roller customer can chose 200-800Dpi accord printing requirement.
•  The automatic Pneumatic control Up-down device of the ceramic roller is synchronous with the cardboard feeding system.(when the cardboard is fed,the ceramic roller is go down and touch the printing plate,when cardboard feeding is stop,the ceramic roller will go up and separated from the printing plate.)The ceramic roller also could be pneumatic controlled by manual button for up and down.

 

• Doctor blade inking system(2 units,air bar pressure type)

• Doctor blade system consists of crossbeam,cavity, electronic control system,ARO ink pump,and four cross valve.
• Doctor blade cavity made by high hardness aviation aluminium,surface after antiseptic treatment,make the ink with best liquidity.
• Electric control system consist of doctor adjust,ink supply,ink washing,control buttons,electronic valve,ensure that manual misoperation does not cause movement disorder.
• This doctor blade system is double blade type,ink automatic circulation inside the cavity,while washing the cavity will control force the ink return back the ink barrels quickly,save ink and prevent the ceramic roller closed by dry ink.
• Doctor blade system with automatic washing device,after all ink quickly go back to the ink barrels,water can automatic control go inside the doctor cavity and washing the ceramic roller and cavity,easy operate.

 

• The rubber roller(2 colors)

• The rubber roller is steel roller covered with hardwearing rubber,this roller is especially grinded, after balance correction .the surface's diameter in middle part of rubber roller is bigger than two sides,so as to obtain good effect of ink transmission.

 

• Inking system

• double direction ink pump to give ink to roller,stable ink and with improve printing quality.
• cup to prevent the ink splashing. Steady inking and easy to maintain.
• Have ink dust gauze,make the ink more clear,improve the printing effect.
• With ink sensor in the machine,when ink level low,will warning and save the corrugate waste without ink printing.

 

• The adjustive device of the printing roller.

• Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the printing roller.
• The clockwise and the anticlockwise phase of the printing roller is adjusted by the touch screen and electricity,siemens servo motor control,360° could be adjusted while the machine running or stop.

• The horizontal move of the printing roller is adjusted by PLC touch screen and electricity, the adjusting distance is 10mm.
• The  "Automatic zero-returning" and  "printing plate cleaned memory" function can make the machine adjust the printing plate to the right printing location quickly.(The "Automatic zero-returning" function is for clear the print plate,when you use this function,the printing roller will automatic run to the best location which for wash the print plate, after finish washing, "printing plate cleaned memory" can make the print roller automatic return to the location before wash the printing plate,it will save time for adjust the print block again after clear printing plate)

 

• Fix system of the printing unit.

• There is a device for fix the "printing clockwise and anticlockwise phase",a cylinder is used,when the unit is opened and when the phase of the printing roller is adjusted,the cylinder will brake all the units rolling running and keep the original location of the gears.

 

1. The slotting unit.

• The line creasing device.
• Three layers creaser,Creaser wheel roller is solid roller,material is 42CrMo,after 24 hours heating treatment.
• The surface of the creasing wheel roller is grinded, polished and hard chromium plating. And after balance corrective.  
• With two layers creasing wheels,one set pre creasing wheels,one set creasing wheels,increasing the creasing quality.make the carton after fold more normative.
• The distance between the up and down line creasing wheel roller is adjusted by electric,with touch screen adjust and show the date,the adjusting scope is 2-12mm.The up and down line creasing wheel roller adopt the crosshead connect with the drive gears,when adjust the distance between the two rollers,the distance between the two driver gears of the two rollers will not changed.

 

• The slotting knife plate moving device.
• The slotting knife plate roller is solid roller,material is 42CrMo,after two times grinded.Be polished and hard chromium plating. And after balance corrective.  
• The width of the slot is 7mm.
• The slotting knife is sawtooth, adopt alloy steel material and after heat treatment and grinded, more hardwearing and sharp-edged.
• The cardboard cutting knife is adopted alloy material after heat treatment and grinded, more hardwearing,sharp-edged and high precise.
• The slotting knife plate and line creasing wheel and pre creasing wheels are synchronous move left and right,adjust by electrically,control by button and colorful touch screen.
• The four slotting knives are synchronous moving for adjust the high of the carton box,adjust by electrically,control by button and colorful touch screen.
• The distance between the up and down slotting knife plate roller is adjusted by electric,with touch screen adjust and show the date,the adjusting scope is 2-12mm.The up and down slotting  knife plate roller adopt the crosshead connect with the drive gears,when adjust the distance between the two rollers,the distance between the two driver gears of the two rollers will not changed.

 

• The clockwise and anticlockwise phase adjustment of the slotting unit.
• Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the slotting knife plate.
• The clockwise and the anticlockwise phase of the slotting plate is adjusted by the touch screen and electricity,siemens servo motor control.
• 360° could be adjusted while the machine running or stop running.

 

1. The die-cutting unit.

• The rubber anvil roller.
• The rubber anvil roller is steel material,the surface is grinded and hard chromium plating.
• The rubber anvil roller after balance correction.
• Rubber anvil adopt fastening-type excellent rubber.Easy to install and uninstall. Long service life,can be cutted 4million to 6million times.
• Adopting hydraulic control the position move left and right of the rubber cushion roller.The movement distance is 40mm. This structure makes the rubber covers equally wear,which can increase the use time.
• The automatic Pneumatic control Up-down device of the rubber cushion roller is synchronous with the cardboard feeding system.(when the cardboard is fed,the rubber cushion roller is go down and cut the cardboard,when cardboard feeding is stop,the rubber cushion roller will go up and separated from the die. )
• The unique speed compensation device can make the fine rubber anvil roller rolling running with the die,UK CT brand servo motor control the rubber anvil roller running,no matter how the diameter of the rubber cushion changed,the surface speed of the anvil roller is completely running accord by the die roller.This could make the shape of the carton sheet absolutely equal to the die pattern without people operation.
• There is a rubber anvil repair device with the machine,the rubber cushion can be used again after be repaired.controlled by servo motor.

 

• The die roller.
• The die roller is steel material,the surface is grinded and hard chromium plating.After balance correction.thickness is 50mm,diameter is 359mm.

 

• The clockwise and anticlockwise phase adjustment of the die-cutting unit.
• Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the die roller.
• The clockwise and the anticlockwise phase of the die roller is adjusted by the touch screen and electricity,siemens servo motor control,360° could be adjusted while the machine running or stop.

 

1. The drive gears.

• All the drive gears is adopted 20CrMnTi high quality alloy steel,after thermal refining, high frequency hardening and high-precision gear grinding.
• Gears hardness is HRC58-62,long use time,low noise and high produce precision.
• The gears adopted automatic and circularly lubricate.

 

1. Mail technic parameter.

• Max.design machine speed: 320 sheets/min.
• Max. paper coverage area:1250×2500mm
• Min. paper coverage area:370(full block print)×650mm.
• Effective print area:1200×2400mm.
• Effective die cutting area:1170×2400mm
• Skip feeding:1450×2500mm
• Printing precision: ≤±0.3mm.
• Min slotting distance:265×65×265×65mm or 150mm×150mm×150mm×150mm
• Slotting and die-cutting precision: ≤±1.0mm.
• The standard thickness of the printing plate:7.2mm.

RYPT-1226 INLINE FOLD GLUER

Product Parameters

2,Machine technique specifications
1.Max.push out packages :30 packages/min .///max line speed:350meters/min.///max speed:280pcs/min.
2.Max. Paperboard size:2400x 1200mm
3.Max.L1=L2:1050mm
4.Min.L1=L2:150mm
5.Max.W1=W2:1050mm
6.Min.W1=W2+3:150mm
8.Min.L2+W1=410mm
9.Max.D2=1200mm
10.Min.D2=350mm
11.Max stacking height:350mm
12.Min. Stacking height:80mm
13.Max. Quantity per pack:30 pieces
14.Min. Quantity per pack:10 pieces
15.Main motor:TECO Taiwan
16.Servo system :ABB
17.Gluing system:American Valco
18.Low voltage electrical appliances:Siemens
19.Pneumatic components:Airtack Taiwan
20.Control components:Siemens
21..Belt:NITTA(JAPAN)
22.Suit for :3 and 5 layer corrugate board

3.Purchased spare

1.Bearing	HRB & NSK	All
2.Contactors	Siemens	All
3.PLC	Siemens	All
4.Encoder	ELCO ,Switzerland	All
5.Touch screen	Siemens	All
6.Key-free connect rings	Chaoyue, Xianyang	All
7.Servo motor	ABB	5 sets
8.Inverter	Siemens	All
9.Pneumatic electromagnetic valve	Airtic, Taiwan	All
10. fold belt	NITTA(JAPAN)	6 pcs
11.main motor	TECO taiwan	1 set
12.blower	Shangwei ,Beijing.	All
13.Adjust motor	ZHENGMING,TaiWan	All
14.Gears	20CrMnTi, precision level 6	All
15.glue spray	Valco (USA) or HHS(Germany)	1 set

Company Profile