Function:
This machine contains three functions: turning, jogging and ventilation. The machine is necessary auxiliary equipment in the printing process, it not only make the paper stack turned over automatically, but also make the stack tidy. Importantly it can save in labors and avoid impact on the printed surface.
Features
1.Dust removing
Before printing, the paper fibers, paper scraps and dusts will be removed to improve the printing quality and lower the rejection rate. By the way, it can stop the dusts into the printing machine to increase the service life of printing machine.
After printing, removing printing power, speeding the ink drying, separating papers and dirty in back paper can be achieved.
2.Separation of paper
After the vibration and air jetting, the pile is filled with air cushion between of the sheets, in this way, mis-feeds can be avoided.
3.Aligning
With the vibration platform and high pressure blower, the whole pile paper can be aligned at one time.
4.Static remove(optional)
Air with ionized air reduces the electrostatic charge which may affect the finishing process of coated and printed paper or plastic foil.
5.Odor Neutralizing
Very important for food packaging
6.Turning
For the piles of double-sided printing paper, the pile turning will improve the work efficiency and lower the intensity of work. The working environment will be much better for workers.
7.High efficiency easy operation
For average, the turning, powder removing, separation of paper and aligning, the processes takes about 4-5 minutes. Everyone can handle the machine.
Ensures that the press can be run as a single-man operation
No longer any need for the operator to take 20 mins to turn a pile. Why pay an assistant?
No Health and Safety issues from back injury
Less time off work. End of manual handling.
Press keeps running longer between blanket cleans
Cost benefit.
Any member of the company can operate the pile turner
Doesn't have to be the press operator (normally one of the most highly-paid members of staff)
Enables the press to be run consistently at higher speeds
Greater productivity. More sheets on the floor.
1 minute to turn a pile, 4-5 minutes to turn, air and jog a pile
Far less down-time. More jobs run during a shift. Cost benefit.
Pay-back period can be as short as 3 years
Stopping the printing press for 20 mins every time. while the operator is on his knees turning the pile costs is high! Repeat this with every pile during the day! Pay-back period of pile turner machine can be as short as 3 years.
No on-going costs
1 year warranty, thereafter no servicing or maintenance.
Factor in jobs which might be rejected by a trade laminator
These are the jobs which have to be put through the press again to remove excessive spray powder - an expensive use of the press. Pile turner will do this!
1.1Base frame 1.11 Ventilation plate 1.12 Aerating device 1.14 Ventilation system
1.17 Jogging ruler 1.3 Platforms
1.10 Control panel 1.13 Blower motor
1.15 Locking mechanism 1.16 Levelling feet
1.18 Main Switch 1.2 Fork housing
1.4 Clamping Cylinder for the Driver for the Platforms
1.5 Chain wheels 1.6 Pivot bearing
1.7 Tilting cylinder 1.8 Control cabinet
1.9 Hydraulics
Flow chart
Electrical detail
Parts |
Model |
No. |
Country |
Brand |
Two-stage circuit breaker |
BKN 2P D16A |
1 |
Korea |
LS |
Automatic air switch |
GLK11-40 combination switch(40A) |
1 |
|
|
PLC |
CP1E-N40SDT-D (Battery attached) |
1 |
Japan |
OMRON |
Three-stage circuit breaker |
BKN 3P D16A |
2 |
Korea |
LS |
Three-stage circuit breaker |
BKN 3P D10A |
2 |
Korea |
LS |
AC contactor |
LC1-D1210M7C |
1 |
France |
Schneider |
Surge suppressors |
LAD-4RCU |
1 |
France |
Schneider |
Thermal relay |
LRD14C 7-10A |
1 |
France |
Schneider |
Regulated power supply |
S8FS-C15024 |
1 |
Japan |
OMRON |
Relay |
RJ2S-CL-D24 RJ2S-07L |
7 |
Japan |
IDEC |
Fan frequency converter |
4K00-3P4-MNA-XX 4KW |
2 |
Germany |
Rexroth |
Toshiba Converter |
0K40-3P4-MNA-XX 0.4KW |
2 |
Germany |
Rexroth |
Green button with light |
XB2BW33B1C |
1 |
France |
Schneider |
White button |
ZB2-BA1C ZB2-BZ101C |
1 |
France |
Schneider |
Green button |
ZB2-BA3C ZB2-BZ101C |
2 |
France |
Schneider |
Black button |
ZB2-BA2C ZB2-BZ102C |
2 |
France |
Schneider |
Stop button |
ZB2-BS44C ZB2-BZ104C |
1 |
France |
Schneider |
Two selection buttons |
ZB2-BD2C ZB2-BZ105C |
1 |
France |
Schneider |
Red light |
XB2BVB4LC |
1 |
France |
Schneider |
Three selection buttons |
ZB2-BJ5C ZB2-BZ103C |
2 |
France |
Schneider |
Limit switch |
TZ-5104 |
2 |
Taiwan |
TEND |
Proximity switch |
TL-Q5MC1 |
3 |
Japan |
OMRON |
Purchased parts
Parts |
Model |
No. |
Country |
Brand |
High pressure air blower |
RJ-629 |
2 |
China |
RJ |
Gearmotor |
WM040-020-100SM 6P |
1 |
Japan |
TPG |
Vibratoring motor |
DEG MVE300-3YT(0.25KW) |
1 |
Italy |
OLI-WOLONG |
Vibratoring motor |
DEG MVE300-3YT(0.25KW) |
1 |
Italy |
OLI-WOLONG |
Linear Guides |
BGCH45FE2L950NZ0 |
4 |
Taiwan |
STAF |
Hydraulic station |
|
1 |
Italy |
Oiltec |
Taper joint |
R3/4 change M20*1.5 |
2 |
Italy |
Oiltec |
Taper joint |
R1/2 change M20*1.5 |
2 |
Italy |
Oiltec |
Taper joint |
M18*1.5 change M20*1.5 |
2 |
Italy |
Oiltec |
Clamping hydraulic cylinder |
CHSGCA63-480A |
1 |
Japan |
SMC |
Turn over hydraulic cylinder |
CHSGCA100-552 |
1 |
Japan |
SMC |
Uniaxle joint |
IS08139-KJ27D |
1 |
Japan |
SMC |