Full Automatic Computer control Down Folder Gluer
(RC Box Maker Inline with Flexo Printing machine)
Product Description
Machine Introduction
Our RC BOX MAKER is with USA Langston design. It collects all the advantages of world's folder gluer, mainly insert many advanced technology of Langston USA, running speed can be 300m/min with good result carton. Machine use full automatic computer control, high quality belt, reasonable design, the glue finishing of carton is excellent.
The main application is on food and beverage, laminating boxes, industrial products, for gluing process of packing cartons. Replace manual folder gluing and semiautomatic folder gluer, with low cost, high efficient, stable quality. Economize on manpower in quantity. It is the first choice for middle and big size carton factories.
Our RC Box Maker can be designed to connect with your exist Flexo printing slotting machine to be ON-LINE Flexo Folder Gluer.
Working Process:
Product Parameters
Main Technological Parameters
Model
Item |
RC-920F |
RC1226 |
RC1426 |
RC1630 |
| Max. Sheet Size |
2400*950mm |
2600*1200mm |
2600*1400mm |
3000*1600mm |
| Min. Sheet Size |
600*250mm |
600*350mm |
700*380mm |
700×450mm |
| Applicable Paper |
3,5,7-layer Corrugated Paperboard A, B, C, E, F flute |
| Max. Belt Speed |
220m/min |
220m/min |
220m/min |
220m/min |
| Design Speed |
220pcs/min |
200pcs/min |
180pcs/min |
180pcs/min |
| Noise |
~85dB(on the level of 1.5 meters high at the operator side) |
| Glue unit |
Glue gun system |
| Total Power |
45.5kw |
48.5kw |
48.5kw |
52.5kw |
| Air Source |
0.6~1.0Mpa |
0.6~1.0Mpa |
0.6~1.0Mpa |
0.6~1.0Mpa |
| Machine Size |
14*4.5*2.45m |
14.5*4.7*2.45m |
15.0*4.9*2.50m |
16.0*5.2*2.55m |
| Power Supply |
380V,50HZ, 3 phase 4 line |
| Model |
RC-920F |
RC1226 |
RC1426 |
RC1626 |
| (mm) |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
Min |
| A |
2400 |
580 |
2600 |
600 |
2600 |
700 |
3000 |
700 |
| B |
950 |
250 |
1200 |
350 |
1400 |
380 |
1600 |
450 |
| C |
1200 |
290 |
1300 |
400 |
1300 |
400 |
1500 |
500 |
| D |
900 |
150 |
870 |
140 |
870 |
140 |
870 |
140 |
| E |
2450 |
600 |
2650 |
650 |
2650 |
750 |
3000 |
750 |
Note: If you need other sizes, we can make for you based on your requirement.
Due to the technological upgrading, ROYAL reserves the right to modify the relevant parameters and functions, without prior notice.
1. Re-creasing
1- Male creasing 2-Crush Collar 3-pre creasing 4-pre creasing, 5-pneumatic cylinder
* Introduction
Traditional creasing profiles were designed for a time when board was made from paper containing mainly virgin Fiber. Today's board contains a high percentage of recycled content and is made with lightweight liners. Pairing traditional creasing profiles with recycled board can lead to rolling scores, manufacturer's gap variation, and trouble achieving a consistent crease line.
The new Re-creasing system was specifically designed to improve creasing and folding when converting recycled board and other challenging materials, control by pneumatic system.
* Benefits
1-Fewer jams and less downtime
2-Ability to run lower quality and warped board
* Features
1- Precise distance.
2-continuously runs at high speed with lille maintenance.
3-Reducing jams and downtime.
4- fast set-up
* Instruction
| Feeding Instructions |
| Feeding Unit |
Feeding system |
Led edge feeding |
| Set-up |
Motorized |
| Feeding speed |
Auto-compensation speed |
| Side guide position |
Motorized, 180w stepper motor |
| Transfer Roll pressure |
Motorised , 180w stepper motor |
| Backstop in/out |
Motorised ,110w AC motor |
| Backstop up/down |
motorised,110w ACmotor |
| Vacuum |
Flow adjustment |
2. Gluing System
1) Good control the cost. Precision in mm at any speed, spray cold/hot melt adhesive on the gluing flap of folding carton, decrease the cleaning and installation time maximum during the production process, reduce the waste.
2) It applies today's most advanced 32-bit processor and optimized software algorithms to realize gluing spray on the folder gluer from 0 to 600m/min speed.
3) Can choose spray in dots or lines to achieve minimum amount of adhesive and strongest gluing strength.
4) User-friendly graphical interface equipped with 8inch touch screen, makes the operator understand easily, simple and convenient.
5) High-precision electronic control system ensures stable and reliable output glue pressure.
3. Folding Part
1-Main body 2-Folding bridge 3-Folding Rods 4-Gang Adjust for hold down rollers 5-vacuum suction
* Introduction
1- Main body crown folder gluer with body thickness 2inch/50mm, which is two-time larger than tradition world folder gluer, with strong body can make machine stable run with 0 vibration, it's hold the Folding bridge from two side .
2-Folding Bridge
Crown folding bridge which is the key point for make better folding with high speed than traditional folder gluer, it's with the long bridge 8000mm length it's 2000mm longer then any world folder gluer, to improve the folding precise.
3-Folding Rods
Crown folding rods with flexible folding arms allow the folding rods to be set in the optimal position to achieve the best fold possible. This flexibility allows the machine to be run at higher speeds without compromising fold quality.
4-Gang Adjust for hold down rollers
Crown folder have 50 rollers, To adjust 50 rollers it's take long time, we made special design ,
using steeper servo driver with computer control to adjust all the rollers in same time, for quick setup and better folding.
5- Vacuum Suction
Our Vacuum suction we used special vacuum pump which is with large flow and low presser it's help to transfer the folding box to counter ejector with high precision feed distance.
4. Ejector Part
Introduction
1- Hydraulics conversion lifter with multi speed controller.
2- Blower with variable frequency driver.
3- Chock absorb which is used silica sponge material for absorb the folding box.
4- Exit bottom conveyor with variable frequency driver, to transfer the Bundle out from ejector.
5- Exit top conveyor with variable frequency driver, to transfer the Bundle out from ejector.
Crown counter ejector, the ejector parts it's the last step of folder gluer machine, in the last 4 steps we mad perfect folding box, we have mad a good design with Auto-compensation speed for each running box , our high speed counter ejector which is 16 Bundle/min it's full automatic step.
5. Electrical Control System
Touch Screen (With full automatic function)
Electrical Control Panel & Electrical Control Case
Introduction
1) Crown Electronic controller, our machine it's full computer control system all the electrical parts control by Siemens Programmable Logic Controller,with our smart software from MBS company, make our crown folder gluer easy operate , can be setup in 2mint, and can record over then 100 job.
2) With 10inch Simons Touch screen, Full automatic computer control, all the adjustable parts can be set automatically.
3) Order memory function, quick order switchover, 3-5minutes complete.
4) Having original status reset and micro-adjusting functions.
5) "AUTO RUN" function makes the machine operation easy and fast.
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