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Hangzhou Royall Import & Export Co., Ltd.

Inline Printer, Inline Folder Gluer, Online Printer manufacturer / supplier in China, offering Automatic Flexo Printing and Folder Gluer (Inline), Rotary Rdc Mould Macking Machine by Hand, 3 Layer Corrugated Paperboard Production Line with Ce Cetificate and so on.

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Automatic Flexo Printing and Folder Gluer (Inline)

FOB Price: US $100,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $100,000/ Set
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Port: Tianjin, China
Production Capacity: 20set/Month
Payment Terms: T/T

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Basic Info
  • Model NO.: 1226DFG
  • Printing Color: <6 Color
  • Dryer: UV
  • Embossing Structure: Platen Press
  • Application: Pre Printed Carton
  • Printing Speed: 200m/min
  • Machinery Speed: 250 Sheets/Min
  • Max. Size( Skip Feed): 1600mm X 2600mm (E X L)
  • Max. Slotting Depth: 300mm (E)
  • Printing Registration: 0.5mm
  • Diecutting Precision: 1.2mm
  • Transport Package: Wooden Pallet or Iron Pallet
  • Origin: China
  • Printing Page: Single Faced
  • Anilox Roller: Ceramic Anilox Roller
  • Type: Ink Jet
  • Structure: Unit Type
  • Automatic Grade: Automatic
  • Effective Sheet Size: 1200 Mmx 2600 mm (E X L)
  • Production Speed: 210 Sheets/Min
  • Max. Printing Area: 1200mm X 2460mm (E X H)
  • Flexo Plate Thickness: 7.0 mm
  • Slotting Precision: 1.0mm
  • Trademark: ROYAL PACKING
  • Specification: as you required
Product Description
Automatic Flexo Folder Gluer
Effective Sheet Size: 1200 mmx 2600 mm (e x L)
Machinery Speed: 250 sheets/min
Production Speed: 210 sheets/min
Max. Sheet Size: 1200 mm x 2600mm (e x L)
Max. Size( Skip Feed): 1600mm x 2600mm (e x L)
Min. Sheet Size: 310mm x 630mm (Printer Slotter & DieCutter) (e x L)
: 450mm  x 630mm (Vacuum Transfer) (e x L)
: 310mm  x 1000mm (Inline Folder Gluer) (e x L)
Max. Printing Area: 1200mm x 2460mm (e x H)
Max. Slotting Depth: 300mm (E)
Min. Carton Size         (A=C, B=D)           : 160 x 160mm (Positive Knife)/ 270 x 80mm (Inverse knife) (optional) (A x B)
: 250 mm x 250 mm (inline Folder Gluer)  (A x B)
Printing Registration: ±0.5mm
Slotting Precision: ±1.0mm
Diecutting Precision: ±1.2mm
Folding Precision: ±1.5mm
Flexo Plate Thickness: 7.0 mm
Power Required: 128Kw
Dimensions: 31580mm x 4850mm x 3420mm (Up to specific configuration)
Machine Weights: 75670kgs (Up to specific configuration)
 
Configuration:
1. 4-SHAFT LEAD  EDGE FEEDER WITH VACUUM TRANSFER ------------------
2. PRINTING UNIT --------------------------------------------------------------------------------
    Printer I:           LPI Ceramic Anilox against Chamber system
    Printer II:           LPI Ceramic Anilox against Chamber system
    Printer III:           LPI Ceramic Anilox against Rubber Roller
    Printer IV:           LPI Ceramic Anilox against Rubber Roller
    Top Printing with Vacuum Suction Transfer
3. SLOTTER & CREASER ----------------------------------------------------------------------- 
4. ROTARY DIECUTTER WITH SERVO COMPENSATOR ---------------------------
5. BOTTOM LOADING INLINE FOLDER GLUER ---------------------------------------
    Timing Belt driven Folder Belts,bottom loading counter & ejector
    10 ~ 40 pieces of cartons preset in Counter & Ejector
    Wheel Glue Applicator
    COMPUTERIZED CONTROL SYSTEM FOR WHOLE MACHINE
 
Lead Edge Feeder:
 
1. Originally imported transmission box from American SUN AUTOMATION(Optional);
2. Fast adjustment, less maintenance, safe and easy operation;
3. Less jam in feeding;
4. Full advantage of work time, no waste of material boards;
5. 7.5Kw air blower, controlled by inverter, air pressure adjustable for different sizes and quality 
    of  boards;
6. Skip feeding for larger than the effective sizes of boards;
7. Taking the front edge as the datum, precision of feeding is guaranteed for whole set of machine;
8. Synchronized with the whole machine, smooth feeding is guaranteed;
9. Left & right side guides, front & back guides are all motorized, controlled by manual button
    or LCD HMI, by computer system;
10. Four shafts structure guarantees more smooth feeding;
11. Feeding stroke adjustable to suit for large paperboards;
12. Rubber Pull Roller take fedout paperboards into printer without damage onto cardboard' s  quality
13. Patened structure of Double Pull Roller, takes paperboards into structure tightly & steadily;
14. Upper pull roller Φ159.9 mm, and lower pull rolls Φ159.9;
 
Vacuum Dust Remover:
1. Two sets of brushes are equipped;
2. High-pressure sucker is equipped with pipes, to get ride of dust out of machine without any damage onto print;

Printing Unit:
1. Printing cylinder:
    --- OD: Φ407.6 mm (counting in printing plate thickness);
    ---Motorized adjustment of phase clockwise or anticlockwise 360 degrees even in working;
    ---Material: FC30 cast Iron, processed by hardening, microgrinding and Chrome-plating; 
    ---Motorized adjustment of axial position ±12.5mm;
    ---Registration resets automatically;
    ---Motorized inching for ease of plate amounting, controlled by foot panel below in each unit;
    ---Motorized adjustment of clearance between printing cylinder and impression cylinder;
2. Inking Roller:
    ---Ceramic Anilox Roller OD: ΦΦ196.1mm, LPI is customized; 
    ---Material: S45C, laser -processed Ceramic layer plated outside;
    ---Pheumatic adjustment of Ceramic Anilox roller to printing Flexo plate, seperated automatically 
        when machine stops;
    ---Micro adjustment of clearance between Ceramic Anilox roller and printing cylinder;
3. Ink Supply and Recycle System:
    ---Level sensor equipped, alarm rings and alarm lights glitter when ink unavailable; 
    ---Convenient ink cleaning system;
    ---Enclosed chamber quipped to prevent ink leakage, and easier to clean after work; 
4-1. Rubber Roller
    ---Steel roller wrapped with durable rubber, outer diameter Φ196.1 mm; 
    ---Manual micro adjustment of clearance between Anilox & Rubber roller;
4-2. Sweden AkeBoose Enclosed Chmber System(Optional):
    ---Pheumatic pressurized ink supply;
    ---Enclosed chamber & two pieces of doctor blades guarantee even and stable ink metering;
    ---Pheumatic ink recycling system;
    ---Only 0.2N per 1 cm in the doctor blade can get perfect metering;
    ---Stable struture eliminates great wearing of Anilox roller and doctor blades;
    ---Double enclosed chambers and seal structure of doctor blades;
    ---Strip doctor blade, easy to change and maintain;
    ---Perfect integration of the enclosed chamber and Anilox roller;
    ---For high quality of printing and high efficiency; 
    ---Whole set is originally imported from Sweden;
5-1. Pull roll transfer
    ---Consists of one-group pull rolls equipped with chrome-plated & harden treatment,  upper 
        collars Φ159.9 mm with shaftΦ100 mm and lower pull rollsΦ159.9mm between unit; 
    ---Micro adjustment of clearance between upper and lower Pull rollers;
    ---Micro adjustment for axis position of Pull Collars by hand. 
    ---Regulator with sector for lower pull roll; 
    ---Quick offsetting of pull collars.
5-2. Vacuum Transfering System(Optional):
    ---Consists of one group of small wheels and strong vacuum suction air blower, sheets are tran
        -sferred by wheels with help of bottom vacuum suction;
    ---Shin and low-quality paperboard can be easily transferred;
    ---Keep high registration of printing;
    ---Eliminate damage of surface of printed paperboard;
    ---Motorized adjustment of clearance between Wheel Table and printing cylinder; 
    ---Strong air blower in each unit and wind piped out;
    ---Vacuum suction power adjustable according to different sizes of sheets;
6. Impression Roller
 ---Chrome and harden treatment , diameterΦ180.6 mm; 
 ---Motorized adjustment of impression pressure, with LED display;
    
7. Others
    ---Motor for register adjustment (1/2Hp) with torsion of clutch brake;
   ---Motor for ink roll and metering roll idle running (1Hp), including 1 : 30 gear type speed reducer;
   ---Low-ink-level sensor;
   ---Operation and control panel.

Slotter & Ceaser
1. Motorized adjustment of phase 360 degrees, display by LED meter;
    ---Back & front knives adjusted at the meantime;
    ---Front knife resets automatically;
    ---Manual postioning of back knife for carton height;
2. Standard slotting knife:7.5mm wide, Slitting Knife 9.0mm wide;
3. Clearance of creasing wheels is adjustable for different sheets; 
4. 5 sets of upper creasing wheels, OD: Φ407.6mm, mounted with PU rings, shaft OD: Φ160 .00mm ;
5. 5 sets of lower creasing wheels,  OD: Φ273.5mm, shaft OD: Φ150mm, Chrome-plated;
6. 1 set of upper and lower pulling wheels, Upper OD: Φ139 mm, lower OD: Φ139 mm;
7. One Pull Roller, Chrome-plated & hard treatment, one set of upper pull collars, Φ93.2mm with 
    shaft Φ60.00mm, one lower pull collars, Φ103.2mm;
8. T- style Glue flap blade with thickness of 9.0 mm;
9. Motorized adjustment of axial postion of slotting knives and anvils, controlled by computer; 
10. Gap between slotting knives adjustable;
11. 4 shafts structure;
12. Electromegenatic brake equipped for emergency;
13. Motorized inching for ease of knives change;
14. Others
    ---Four sets motors (1Hp) for blades adjustment; 
    ---Slotting Knives adjustment motor 1Hp; Qty: 1pc
    ---Electro-magnetic clutch, 2.5kg-m, CD-J-2.5; 
    ---Safety device for monitoring slotting and creasing knife position.

Rotary DieCutter
1. Anvil Cylinder:
    ---Material: Cast Iron, OD: Φ516.4 mm;
    ---Anvil Specification thickness: 9.00mm, OD: Φ532.4mm, Width:  207.00mm, 13 pcs in total;
    ---Pheumatic adjustment of impression pressure apart from diecutter cylinder;
    ---Hydraulic adjustment of axial postion of anvil cylinder periodically;
    ---Automatic turner equipped when anvil covers get worn out;
2. Diecutter Cylinder:
    ---OD: Φ360.00mm (counting hight of diecutter mould out)
    ---Diecutter thickness: 23.8mm;
    ---14 divisions in a cycle, holes distance:50 mm, with holes in the middle; 
    ---Motorized adjustment of phase clockwise or anticlockwise 360 degrees, even in working;
    ---Axially postioning ±12.5mm;
    ---Max applicable thickness of cardboard: 8mm;

Inline Folder Gluer:
1. Gluing Unit:
    ---Motorized position of gluing unit, controlled by LCD display HMI;
    ---Wheel gluing system is standard, with American Valco Gluer(Optional);
   ---Wheels keep running even when machine stops;
2. Folding Unit:
    ---Motorized adjustment of folding beams;
    ---Folder Belts are driven by servo motors separately, operator can adjust the speed of different 
        folder belts to improve the precision and eliminate to big tolerance to accept(Optional).
    ---Patended Servo Driven adjustors, seperately driven equipped in folder to improve the folding 
        precision(Optional);
    ---Synchron-belt transmission system
    ---Tension of transmission belt controllable by cylinder;
    ---Guiding Rollers are equipped;
3. Bottom Loading Counter & Ejector (Optional):
    ---Air blower equipped to press folded cartons down onto loading table;
    ---Mechanical front&back organizer, keeping padding the wet-glue cartons front and back 
        continously to improve folding precision;
    ---Loading table width motorized adjustable to suit different width of cartons;
    ---Ejector driven by servo motor, with assitance of forks driven by cylinders, to load preset number 
        of cartons in a pile, then continue to the next preset number of cartons, automatically&precisely;
    ---Number of carton preset from 10 to 40 pcs of cartons;
    ---Height of preset-number of pile adjustable to suit different thickness of cartons;
    ---Roller with belt assisted conveyor transfers preset pile of cartons out to strapper smoothly and 
        steadily.
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We have more than 20 years' experience in manufacturing corrugated cardboard production machine field.
 
Top quality, Competitive price, Timely delivery and Heart-to-heart service.
 
Your Best Partner in China!!
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