Automatic Flexo Printing and Folder Gluer (Inline)

• Printing Page: Single Faced
• Printing Color: <6 Color
• Anilox Roller: Ceramic Anilox Roller
• Dryer: UV
• Type: Ink Jet
• Embossing Structure: Platen Press
• Model NO.: 1226DFG
• Structure: Unit Type
• Application: Pre Printed Carton
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Effective Sheet Size: 1200 Mmx 2600 mm (E X L)
• Machinery Speed: 250 Sheets/Min
• Production Speed: 210 Sheets/Min
• Max. Size( Skip Feed): 1600mm X 2600mm (E X L)
• Max. Printing Area: 1200mm X 2460mm (E X H)
• Max. Slotting Depth: 300mm (E)
• Flexo Plate Thickness: 7.0 mm
• Printing Registration: 0.5mm
• Slotting Precision: 1.0mm
• Diecutting Precision: 1.2mm
• Transport Package: Wooden Pallet or Iron Pallet
• Specification: as you required
• Trademark: ROYAL PACKING
• Origin: China
• Production Capacity: 20set/Month

Product Description

Automatic Flexo Folder Gluer

Effective Sheet Size				: 1200 mmx 2600 mm (e x L)
Machinery Speed				: 250 sheets/min
Production Speed				: 210 sheets/min
Max. Sheet Size				: 1200 mm x 2600mm (e x L)
Max. Size( Skip Feed)				: 1600mm x 2600mm (e x L)
Min. Sheet Size				: 310mm x 630mm (Printer Slotter & DieCutter) (e x L)
				: 450mm  x 630mm (Vacuum Transfer) (e x L)
				: 310mm  x 1000mm (Inline Folder Gluer) (e x L)
Max. Printing Area				: 1200mm x 2460mm (e x H)
Max. Slotting Depth				: 300mm (E)
Min. Carton Size         (A=C, B=D)				: 160 x 160mm (Positive Knife)/ 270 x 80mm (Inverse knife) (optional) (A x B)
				: 250 mm x 250 mm (inline Folder Gluer)  (A x B)
Printing Registration				: ±0.5mm
Slotting Precision				: ±1.0mm
Diecutting Precision				: ±1.2mm
Folding Precision				: ±1.5mm
Flexo Plate Thickness				: 7.0 mm
Power Required				: 128Kw
Dimensions				: 31580mm x 4850mm x 3420mm (Up to specific configuration)
Machine Weights				: 75670kgs (Up to specific configuration)

 

Configuration:

1. 4-SHAFT LEAD  EDGE FEEDER WITH VACUUM TRANSFER ------------------

2. PRINTING UNIT --------------------------------------------------------------------------------

    Printer I:           LPI Ceramic Anilox against Chamber system

    Printer II:           LPI Ceramic Anilox against Chamber system

    Printer III:           LPI Ceramic Anilox against Rubber Roller

    Printer IV:           LPI Ceramic Anilox against Rubber Roller

    Top Printing with Vacuum Suction Transfer

3. SLOTTER & CREASER ----------------------------------------------------------------------- 

4. ROTARY DIECUTTER WITH SERVO COMPENSATOR ---------------------------

5. BOTTOM LOADING INLINE FOLDER GLUER ---------------------------------------

    Timing Belt driven Folder Belts,bottom loading counter & ejector

    10 ~ 40 pieces of cartons preset in Counter & Ejector

    Wheel Glue Applicator

    COMPUTERIZED CONTROL SYSTEM FOR WHOLE MACHINE

 
Lead Edge Feeder:
 

1. Originally imported transmission box from American SUN AUTOMATION(Optional);

2. Fast adjustment, less maintenance, safe and easy operation;

3. Less jam in feeding;

4. Full advantage of work time, no waste of material boards;

5. 7.5Kw air blower, controlled by inverter, air pressure adjustable for different sizes and quality 

    of  boards;

6. Skip feeding for larger than the effective sizes of boards;

7. Taking the front edge as the datum, precision of feeding is guaranteed for whole set of machine;

8. Synchronized with the whole machine, smooth feeding is guaranteed;

9. Left & right side guides, front & back guides are all motorized, controlled by manual button

    or LCD HMI, by computer system;

10. Four shafts structure guarantees more smooth feeding;

11. Feeding stroke adjustable to suit for large paperboards;

12. Rubber Pull Roller take fedout paperboards into printer without damage onto cardboard' s  quality

13. Patened structure of Double Pull Roller, takes paperboards into structure tightly & steadily;

14. Upper pull roller Φ159.9 mm, and lower pull rolls Φ159.9;

Vacuum Dust Remover:

1. Two sets of brushes are equipped;

2. High-pressure sucker is equipped with pipes, to get ride of dust out of machine without any damage onto print;

Printing Unit:

1. Printing cylinder:

--- OD: Φ407.6 mm (counting in printing plate thickness);

---Motorized adjustment of phase clockwise or anticlockwise 360 degrees even in working;

---Material: FC30 cast Iron, processed by hardening, microgrinding and Chrome-plating;

---Motorized adjustment of axial position ±12.5mm;

---Registration resets automatically;

---Motorized inching for ease of plate amounting, controlled by foot panel below in each unit;

---Motorized adjustment of clearance between printing cylinder and impression cylinder;

2. Inking Roller:

---Ceramic Anilox Roller OD: ΦΦ196.1mm, LPI is customized;

---Material: S45C, laser -processed Ceramic layer plated outside;

---Pheumatic adjustment of Ceramic Anilox roller to printing Flexo plate, seperated automatically

when machine stops;

---Micro adjustment of clearance between Ceramic Anilox roller and printing cylinder;

3. Ink Supply and Recycle System:

---Level sensor equipped, alarm rings and alarm lights glitter when ink unavailable;

---Convenient ink cleaning system;

---Enclosed chamber quipped to prevent ink leakage, and easier to clean after work;

4-1. Rubber Roller

---Steel roller wrapped with durable rubber, outer diameter Φ196.1 mm;

---Manual micro adjustment of clearance between Anilox & Rubber roller;

4-2. Sweden AkeBoose Enclosed Chmber System(Optional):

---Pheumatic pressurized ink supply;

---Enclosed chamber & two pieces of doctor blades guarantee even and stable ink metering;

---Pheumatic ink recycling system;

---Only 0.2N per 1 cm in the doctor blade can get perfect metering;

---Stable struture eliminates great wearing of Anilox roller and doctor blades;

---Double enclosed chambers and seal structure of doctor blades;

---Strip doctor blade, easy to change and maintain;

---Perfect integration of the enclosed chamber and Anilox roller;

---For high quality of printing and high efficiency;

---Whole set is originally imported from Sweden;

5-1. Pull roll transfer

---Consists of one-group pull rolls equipped with chrome-plated & harden treatment,  upper

collars Φ159.9 mm with shaftΦ100 mm and lower pull rollsΦ159.9mm between unit;

---Micro adjustment of clearance between upper and lower Pull rollers;

---Micro adjustment for axis position of Pull Collars by hand.

---Regulator with sector for lower pull roll;

---Quick offsetting of pull collars.

5-2. Vacuum Transfering System(Optional):

---Consists of one group of small wheels and strong vacuum suction air blower, sheets are tran

-sferred by wheels with help of bottom vacuum suction;

---Shin and low-quality paperboard can be easily transferred;

---Keep high registration of printing;

---Eliminate damage of surface of printed paperboard;

---Motorized adjustment of clearance between Wheel Table and printing cylinder;

---Strong air blower in each unit and wind piped out;

---Vacuum suction power adjustable according to different sizes of sheets;

6. Impression Roller

---Chrome and harden treatment , diameterΦ180.6 mm;

---Motorized adjustment of impression pressure, with LED display;

7. Others

---Motor for register adjustment (1/2Hp) with torsion of clutch brake;

---Motor for ink roll and metering roll idle running (1Hp), including 1 : 30 gear type speed reducer;

---Low-ink-level sensor;

---Operation and control panel.

Slotter & Ceaser

1. Motorized adjustment of phase 360 degrees, display by LED meter;

    ---Back & front knives adjusted at the meantime;

    ---Front knife resets automatically;

    ---Manual postioning of back knife for carton height;

2. Standard slotting knife:7.5mm wide, Slitting Knife 9.0mm wide;

3. Clearance of creasing wheels is adjustable for different sheets; 

4. 5 sets of upper creasing wheels, OD: Φ407.6mm, mounted with PU rings, shaft OD: Φ160 .00mm ;

5. 5 sets of lower creasing wheels,  OD: Φ273.5mm, shaft OD: Φ150mm, Chrome-plated;

6. 1 set of upper and lower pulling wheels, Upper OD: Φ139 mm, lower OD: Φ139 mm;

7. One Pull Roller, Chrome-plated & hard treatment, one set of upper pull collars, Φ93.2mm with 

    shaft Φ60.00mm, one lower pull collars, Φ103.2mm;

8. T- style Glue flap blade with thickness of 9.0 mm;

9. Motorized adjustment of axial postion of slotting knives and anvils, controlled by computer; 

10. Gap between slotting knives adjustable;

11. 4 shafts structure;

12. Electromegenatic brake equipped for emergency;

13. Motorized inching for ease of knives change;

14. Others

    ---Four sets motors (1Hp) for blades adjustment; 

    ---Slotting Knives adjustment motor 1Hp; Qty: 1pc

    ---Electro-magnetic clutch, 2.5kg-m, CD-J-2.5; 

    ---Safety device for monitoring slotting and creasing knife position.

Rotary DieCutter

1. Anvil Cylinder:

    ---Material: Cast Iron, OD: Φ516.4 mm;

    ---Anvil Specification thickness: 9.00mm, OD: Φ532.4mm, Width:  207.00mm, 13 pcs in total;

    ---Pheumatic adjustment of impression pressure apart from diecutter cylinder;

    ---Hydraulic adjustment of axial postion of anvil cylinder periodically;

    ---Automatic turner equipped when anvil covers get worn out;

2. Diecutter Cylinder:

    ---OD: Φ360.00mm (counting hight of diecutter mould out)

    ---Diecutter thickness: 23.8mm;

    ---14 divisions in a cycle, holes distance:50 mm, with holes in the middle; 

    ---Motorized adjustment of phase clockwise or anticlockwise 360 degrees, even in working;

    ---Axially postioning ±12.5mm;

    ---Max applicable thickness of cardboard: 8mm;

Inline Folder Gluer:

1. Gluing Unit:

    ---Motorized position of gluing unit, controlled by LCD display HMI;

    ---Wheel gluing system is standard, with American Valco Gluer(Optional);

   ---Wheels keep running even when machine stops;

2. Folding Unit:

    ---Motorized adjustment of folding beams;

    ---Folder Belts are driven by servo motors separately, operator can adjust the speed of different 

        folder belts to improve the precision and eliminate to big tolerance to accept(Optional).

    ---Patended Servo Driven adjustors, seperately driven equipped in folder to improve the folding 

        precision(Optional);

    ---Synchron-belt transmission system

    ---Tension of transmission belt controllable by cylinder;

    ---Guiding Rollers are equipped;

3. Bottom Loading Counter & Ejector (Optional):

    ---Air blower equipped to press folded cartons down onto loading table;

    ---Mechanical front&back organizer, keeping padding the wet-glue cartons front and back 

        continously to improve folding precision;

    ---Loading table width motorized adjustable to suit different width of cartons;

    ---Ejector driven by servo motor, with assitance of forks driven by cylinders, to load preset number 

        of cartons in a pile, then continue to the next preset number of cartons, automatically&precisely;

    ---Number of carton preset from 10 to 40 pcs of cartons;

    ---Height of preset-number of pile adjustable to suit different thickness of cartons;

    ---Roller with belt assisted conveyor transfers preset pile of cartons out to strapper smoothly and 

        steadily.

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